Saturday, July 6, 2013

Painting the Engine Bay: Or How I Figured Out How To Paint Stuff That Looks OK

Filthy car.

I understand the principles and theory behind a lot of stuff, including painting a car. However, when it comes to execution, I just can't get things to go smoothly. That was until I decided to paint the engine bay of the 7, and now I know exactly what it takes to get a good result: a shit load of prep-work and time.

Turned out pretty legit.
The first step I took in the redo of the front-end was to coat the wheel wells with trunk-bed liner. I got a can of it from Pep-Boys and just followed the instructions. I did two coats on each well and ended up with a pretty sweet result. I'm curious to see how it will hold up to the conditions and inevitable brake fluid exposure.

After I was happy with the wheel wells, I masked everything off and started to prep for paint. I degreased and washed the entire bay a few times to try to get all the caked up grime and gunk out. I then masked everything off and plugged all the holes in the firewall and wheel wells to prevent overspray. After it was masked I started the prep work by scuffing and cleaning the entire bay. In retrospect I should have done more sanding in addition to the scuffing.

Prime time.
My original plan was to get single-stage car paint and just spray the thing using the compressor. Unfortunately, we don't have a decent moisture trap on the system and it's humid as hell these days. I decided against using the compressor and air gun in favor of spray bombing the bay. At first it seemed like a terrible idea, but I looked at some people's bays on the net and they looked good. After all, it was going to be under a hood 99% of the time anyway!

I started off with a few coats of primer, and scuffed a bit between those coats. I think I should have done more sanding between the coats, but you live and learn, right? The primer actually turned out great, and it got me really pumped for the final result. At this stage, everything was looking good and I was feeling a bit better about using a spray can to paint the bay.

Primed and blah blah.
After I primed the bay, I scuffed it some more and cleaned it with some paint prep stuff. I had previously picked up a random red color Duplicolor paint from Pep Boys, so I busted the cans out and went to town. I learned very quickly how long a spray can lasts when painting large surfaces. The answer to how many cans I used is 4.

After laying down the red, I let it sit for a few days to set before I
First coat of red.
sprayed the clear on it. Once again I opted for spray can clear, since I didn't want to get a bunch of water in my spray with the compressor. I picked up a few cans of clear from the store and went to town.

This was the part that caused me the most grief in the whole process. When I cleaned the paint before I sprayed the clear, I used a regular shop towel to wipe it clean. The result wasn't pretty. The clear sprayed perfectly onto the fire wall, strut towers and front crossmember. Everywhere else, it didn't. A lot of the lint I had gotten on the surfaces showed up immediately after I laid down the clear, as they turned solid white.

All done!
I was discouraged at the result, but decided to try to salvage it by trial and error. Luckily the first thing I tried worked like a freakin' champ: wet sanding. I got some 2000 grit sand paper, a spray bottle and went to town on the engine bay. I went over everything to smooth out rough patches, and clean up the clear. A few sections needed to be respray, so I sanded quite a bit more and laid down some more paint and clear.

After doing this all day, I finally gave the last coats a quick wet sanding to clean it up and the result turned out great in my opinion. It's not a deep gloss by any means, but after I wax it and do a little polishing, it will look pretty killer for a fartin' around turbo-cruiser!
BLING

In between coats of paint and sanding sessions, I took the time to disassemble the suspension and clean it up. I had always planned on doing a bunch of suspension upgrades to the car, so now is the perfect time to do it. I ordered a bushing kit from Racing Beat to install as I put the car back together. If I can find it in the budget, I want to upgrade the shocks and struts now, but that is looking like something to go in at the end of the year.

Subframe painted up and ready to roll.
While the subframe was out, it was the perfect time to give it a coat of paint. I ground off the surface rust on both pieces and prepped the surfaces for paint. I ordered some Por-15 from Summit to coat it, which also gave me the opportunity to order a water temp gauge. I then coated both parts of the subframe with a foam brush and waited, for what seems like forever, to dry.
4 F4st 4 F4rio4s4444

Since red brakes are all the rage, I decided to do up my 4-pots with red paint. I want to paint the Mazda logo white, so I can totally act like they are Brembos or something. But still, these 4-pot Mazda brakes are the freakin' jam. While I was at it, I disassembled the spindles and gave it a coat of red too. Tryin to make it look snazzy under there, folks.





Turbo Swap: Take 2

NO IDEA HOW MUCH WORK I WAS IN FOR AT THIS POINT.

The last time she had a motor. *TEAR*
I've owned my Rx-7 for almost 10 years, and of those 10 years I've driven it a total of 1 and a half years. The other almost 9 years, it has been slowly turning into the car I originally wanted when I started the process. For the nitty gritty, you can read my previous posts.

Werkin' hard. Hardly werkin.
Fast forward to this year, and the car is finally legal and 100% registered and insured. I wanted to work out a few bugs and get the car together to tool around in for the summer and take it back into the shop in the winter to mod it. When I finally got the first wrench on the engine, I decided to throw those plans out the window and 100% redo my entire turbo swap. This time I was gonna do it clean, and make sure the car stood the test of time.
This basically means stripping down the car and doing it all over again. A turbo swap into an FC is probably the most straight-forward thing you can do to the car and doing it all over again won't be that difficult. This go around, however, I plan to clean the car up substantially from the ground-up and make it a nice weekend cruiser and curve carver.
De-turbo-ified.
Almost everything out. GET OUT BRAKE BOOSTER!
The first step was to pull the engine out of the car. All of the effort I had previous put in was now being completely reversed. In the course of two hours, we had the motor out of the car and sitting on the floor. The process of stripping took me a few nights, but over the course of a week I managed to get everything pulled out and gutted. This included everything under the hood, except for the driver-side harness and throttle cable. The harness proved to be a royal bitch to remove, so I left it in and masked it off. The throttle cable could just be moved out of the way easily so it stayed in.

Missing some Zoom-Zoom.
The almost end result. I did pull out the brake booster and clutch master cylinder after these photos was snapped. You can see that the engine bay is just covered in funk from the oil cooler, which will need to be address when the engine goes back in. I still haven't figured out what I am going to do about it, but I can't have oil just flying around in the engine bay when it's nice and clean.

Well there's yer problem.
Another area I will be addressing in the build is the wheel wells. I always thought it would be sweet to have trunk-bed liner in my wheel wells, so I am gonna slam some on there and see how it works!